MotionLinx-AiEtherCAT Networked Drive Control

Integrator solutions.

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MotionLinx-Ai is a 2 zone motor controller with the exact same footprint, power and device connections, and motor performance capability as the ConveyLinx-Ai2 model with the exception that it is equipped to operate only on an EtherCAT network with a master controller.
Designed for a wide variety of applications in the conveying and machine building industries, it can drive two 24V Senergy-Ai or PGD-Ai based drives. A maximum of four sensors can also be connected via two M8 Connectors.
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- 24V motor drive roller (MDR) control system
- IP54 Environmental Rating
- Control 1 or 2 motor/zones
- Modular Plug and Play Design
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- Two zones per module reduces cost and time
- Separate Motor and Logic Power connections for E-Stop isolation
- Enhanced Diagnostics from Senergy-Ai technology
- Accommodates HBR model Ai brake only roller
General Technical Data
- Logic Input Voltage: 18 to 28 VDc
- Motor Input Voltage: 21 to 28 VDc
- Rated Motor Output Current: 2.5A x 2 (ECO), 3.5A x 2 (Boost & Boost-8)
- Available Starting Current: 3.0A x 2 (ECO), 5.0A x 2 (Boost), 8.0A x 2 (Boost-8)
- Power Connection Integrated: 3 Pole Cage Clamp
- Motor Connection: 4 Pin M8 x 2
- Sensor & I/O Connection: 4 Pin M8 x 2
- Network Connection: RJ-45 x 2
- Ambient Temperature: 0° ~ 40°C, (32° ~ 104°F)
- Ambient Humidity: 10 ~ 90% RH (No Condensation)
- Vibration: 1G or less
- Certifications: CE, ETL Listed to UL 61010-2 & UL 61010-2-201, UL Recognized to UL 61800-5-1

Note that the DWG and STEP files are for the Conveylinx-Ai2 form factor and these same files are applicable to ConveyLinx-IO, MotionLinx-Ai, and MotionLinx-IO modules
MotionLinx-Ai 4022-0000
Dual Motor Controller, Senergy-Ai 24V, EtherCAT network, M8 Motor & Sensor connections
MotionLinx-IO 4081-0000
Digital IO Module, 8 Programmable IO points, EtherCAT network, M8 I/O
ODVA - Declaration of Conformity
Title and Version: ODVA Declaration of Conformity
Updated: 2-Apr-2015 Format: PDF
Description: ODVA Declaration of Conformity for all ConveyLinx modules utilizing EthernetIP firmware 5.0 and above per file 11390.01.ProfiNet - Declaration of Conformity
Title and Version: PROFIBUS/PROFINET Declaration of Conformity
Updated: 13-Apr-2018 Format: PDF
Description: Declaration of Conformity for all ConveyLinx modules utilizing firmware 4.1.0 and above per Certificate Number Z11006.REACH Statement
Title: Industrial Software REACH Statement
Updated: 05-Mar-2020 Format: PDF
Description: REACH regulation EC 1907/2006) compliance for ConveyLinx, ConveyLinx-ECO, ConveyLinx-Ai, ConveyLinx-Ai2, ConveyLinx-IO, MotionLinx-Ai, MotionLinx-IO, ConveyLinx-DRC, ConveyLinx-DRC-Ai, E-QUBE, EZ-QUBE, E-QUBE-Ai, EZ-24, IQZonz.RoHS Declaration of Conformity
Title: Declaration of Conformity for RoHS 3
Updated: 04-Feb-2021 Format: PDF
Specification: Directive 2015/863/EU (RoHS 3)
Description: Declaration of Conformity for Directive 2015/863/EU (RoHS 3) for ConveyLinx-Ai2, ConveyLinx-IO, MotionLinx-Ai, MotionLinx-IO and EQube-Ai.UL Certificate of Compliance
Title: UL Certificate of Compliance
Updated: 04-Oct-2024 Format: PDF
Description: UL Certificate of Compliance for Pulseroller Controllers and Accessories as UL Recognized devices for US/CSA per UL Specification 61800-5-1.
MotionLinx_3_7
Title: MotionLinx Firmware
Version: V3.7 CURRENT VERSION for Atmel CPUs Hardware V20+
Release: May-2024
Description: Supports ONLY Atmel CPU based modules. Firmware for both MotionLinx-Ai and MotionLinx-IO modules.MotionLinx_Legacy_3_7
Title: MotionLinx Firmware
Version: Legacy V3.7 CURRENT VERSION for MK52 CPUs Harware V1 - V19
Release: May-2024
Description: Supports ONLY MK52 CPU based modules. Firmware for both MotionLinx-Ai and MotionLinx-IO modules.
MotionLinx-Ai
(CURRENT) MotionLinx-Ai ESI_V3_7
Title: EtherCat Implementation Sheet
Version: V3.7 CURRENT VERSION
Release: May-2024
Description: MotionLinx Ai ESI version 3.7 for import into EtherCat Master PLC programming environmentMotionLinx-Ai ESI_1-8
Title: EtherCat Implementation Sheet
Version: V1.8
Description: MotionLinx Ai ESI version 1.8 for import into EtherCat Master PLC programming environmentMotionLinx-Ai ESI_2-3
Title: EtherCat Implementation Sheet
Version: V2.3
Description: MotionLinx Ai ESI version 2.3 for import into EtherCat Master PLC programming environmentMotionLinx-Ai ESI_3-3
Title: EtherCat Implementation Sheet
Version: V3.3
Description: MotionLinx Ai ESI version 3.3 for import into EtherCat Master PLC programming environment
MotionLinx-IO
(Current)_MotionLinx-IO ESI_2-3
Title: EtherCat Implementation Sheet
Version: V2.3 CURRENT VERSION
Description: MotionLinx IO ESI version 2.3 file for import into EtherCat Master PLC's programming environment.MotionLinx-IO ESI_1-8
Title: EtherCat Implementation Sheet
Version: V1.8
Description: MotionLinx IO ESI version 1.8 file for import into EtherCat Master PLC's programming environment.