ConveyLinx-Ai2
ConveyLinx-Ai3
48V Networked Drive Control

Same Smarts More Power.

ConveyLinx-Ai Family is our advanced networked motor drive controllers for our Senergy-Ai technology motor rollers and drives. ConveyLinx-Ai controllers provide many innovative features for zero pressure accumulation (ZPA) or ANY application utilizing Senergy-Ai 48V motor drives.

The ConveyLinx-Ai2-48 and ConveyLinx-Ai3-48-FC controllers offer the same network connectivity, built-in ZPA control, and PLC access as our ConveyLinx-Ai2 product line, and dishes out the extra power needed by our Senergy-Ai-48 motor rollers and PGDs.
Ordering Information  - ConveyLinx-Ai2-48
  • Separate power supply for motors and logic
  • Power supply using piercing technology
  • Choice of ASI cable with Ai3
  • Full Ai technology
  • IP54
  • Fast and easy wiring
  • Tool-free connection
  • Advanced power management
  • Easy interchangeability

General Technical Data

  • Logic Input Voltage: 18 to 48 VDc
  • Motor Input Voltage: 42 to 48 VDc
  • Rated Motor Output Current: 1.6A (50W)
  • Available Starting Current: 1.7 Setting: 1.9A (63W) | 2.0 Setting: 2.2A (69W) | 2.5 Setting: 2.7A (84W) | 3.5 Setting: 3.7A (108W) | 4.0 Setting: 4.0A (118W)
  • Power Connection Integrated: 3 Pole Cage Clamp | ASI Cable Insulation Displacement
  • Motor Connection: 4 Pin M8 x 2
  • Sensor & I/O Connection: 4 Pin M8 x 2
  • Network Connection: RJ-45 x 2
  • Ambient Temperature: 0° ~ 40°C (32° ~ 104°F)
  • Ambient Humidity: 10 ~ 90% RH (No Condensation) 
  • Vibration: 1G or less
  • Certifications: CE, ETL Listed to UL 61010-2 & UL 61010-2-201, UL Recognized to UL 61800-5-1

Hardware Features

  • Provides control for 1 or 2 ZPA Zones or acts as an 4 In /2 Out Dual Motor control remote I/O unit to a PLC
  • 3-Port Ethernet switch with standard RJ-45 ports for easy daisy chaining of network cables from controller
  • (2) 4 Pin M8 style ports for Senergy-Ai Technology equipped motor rollers and drives
  • (2) 4-Pin M8 style ports for easy plug and play connections for sensors and interlock signals
  • 6 Tri-colored context sensitive LED indicators
  • CE Certified, RoHS Compliant, IP54 Environmental Rating
  • UL Recognized Component

Functionality Features

  • Auto-Configuration from network topology view in EasyRoll or EasyRoll+ for up to 221 controllers on a network
  • Automatic control module replacement without external PC or software
  • Auto detection and configuration of single zone and 2 motors in one logical zone per controller
  • Auto detection of PNP or NPN sensors and light/dark operate when configured for ZPA control
  • Thermal and overload motor protection plus optional Proportional-Integral regulated motor speed control
  • Motor speed and ramp parameters and ZPA adjustments accessible with EasyRoll+ Configuration Software
  • Automatic Flex-Zone and jam detection recognition and recovery while in ZPA mode

Integration Features

  • Recognizes Ethernet I/P, Modbus TCP, Profinet I/O, and CC-Link IE Field Basic protocols on the same controller
  • In PLC I/O Mode, can be used as remote motor and I/O control with most all Ethernet equipped PLCs
  • Motor speed and performance parameters can be dynamically controlled at run time with remote PLC
  • Automatically tracks data for each item on the conveyor in ZPA mode and can make data available to PLC
  • Custom programmable with ConveyLogix software to act as a stand alone controller or can be integrated with PLCs
  • Parameters and settings for multiple networks of controllers can be backed up, saved, and restored with EasyRoll

Drawings

Please note that ConveyLinx-Ai2-48 and ConveyLinx-Ai3-48-FC have the exact same dimensions and form factor as their 24V versions.  Drawings show below are for the 24V versions.

ConveyLinx-Ai2 3022-0000
Standard ConveyLinx-Ai module for Senergy-Ai Motor Units
Note that the DWG and STEP files are for the Conveylinx-Ai2 form factor and these same files are applicable to ConveyLinx-IO, MotionLinx-Ai2, and MotionLinx-IO modules. The same drawings can be used for ConveyLinx-Ai2-48


ConveyLinx-Ai3-24-FC 3023-0001
ConveyLinx-Ai3 with Flat Cable (ASi style) power connection for Senergy-Ai Motor Units. The same drawings can be used for ConveyLinx-Ai3-48-FC

Software

EasyRoll +

ConveyLogix

PLC Connectivity

Rockwell Ethernet I/P

CC-Link IE Field Basic

Profinet IO GSDM

Siemens UDTs