ConveyLinx-Ai2ConveyLinx-Ai348V Networked Drive Control
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Same Smarts More Power.
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ConveyLinx-Ai Family is our advanced networked motor drive controllers for our Senergy-Ai technology motor rollers and drives. ConveyLinx-Ai controllers provide many innovative features for zero pressure accumulation (ZPA) or ANY application utilizing Senergy-Ai 48V motor drives.
The ConveyLinx-Ai2-48 and Ai3-48-FC controllers offer the same network connectivity, built-in ZPA control, and PLC access as our ConveyLinx-Ai2 product line, and dishes out the extra power needed by our Senergy-Ai-48 motor rollers and PGDs.
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- Fast and easy wiring
- Tool-free connection
- Advanced power management
- Easy interchangeability
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- Separate power supply for motors and logic
- Power supply using piercing technology
- Choice of ASI cable with Ai3
- Full Ai technology
- IP54
General Technical Data
- Logic Input Voltage: 18 to 48 VDc
- Motor Input Voltage: 42 to 48 VDc
- Rated Motor Output Current: 1.6A (50W)
- Available Starting Current: 1.7 Setting: 1.9A (63W) | 2.0 Setting: 2.2A (69W) | 2.5 Setting: 2.7A (84W) | 3.5 Setting: 3.7A (108W) | 4.0 Setting: 4.0A (118W)
- Power Connection Integrated: 3 Pole Cage Clamp | ASI Cable Insulation Displacement
- Motor Connection: 4 Pin M8 x 2
- Sensor & I/O Connection: 4 Pin M8 x 2
- Network Connection: RJ-45 x 2
- Ambient Temperature: 0° ~ 40°C (32° ~ 104°F)
- Ambient Humidity: 10 ~ 90% RH (No Condensation)
- Vibration: 1G or less
- Certifications: CE, ETL Listed to UL 61010-2 & UL 61010-2-201, UL Recognized to UL 61800-5-1
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- Provides control for 1 or 2 ZPA Zones or acts as an 4 In /2 Out Dual Motor control remote I/O unit to a PLC
- 3-Port Ethernet switch with standard RJ-45 ports for easy daisy chaining of network cables from controller
- (2) 4 Pin M8 style ports for Senergy-Ai Technology equipped motor rollers and drives
- (2) 4-Pin M8 style ports for easy plug and play connections for sensors and interlock signals
- 6 Tri-colored context sensitive LED indicators
- CE Certified, RoHS Compliant, IP54 Environmental Rating
- UL Recognized Component
- Auto-Configuration from network topology view in EasyRoll or EasyRoll+ for up to 221 controllers on a network
- Automatic control module replacement without external PC or software
- Auto detection and configuration of single zone and 2 motors in one logical zone per controller
- Auto detection of PNP or NPN sensors and light/dark operate when configured for ZPA control
- Thermal and overload motor protection plus optional Proportional-Integral regulated motor speed control
- Motor speed and ramp parameters and ZPA adjustments accessible with EasyRoll+ Configuration Software
- Automatic Flex-Zone and jam detection recognition and recovery while in ZPA mode
- Recognizes Ethernet I/P, Modbus TCP, Profinet I/O, and CC-Link IE Field Basic protocols on the same controller
- In PLC I/O Mode, can be used as remote motor and I/O control with most all Ethernet equipped PLCs
- Motor speed and performance parameters can be dynamically controlled at run time with remote PLC
- Automatically tracks data for each item on the conveyor in ZPA mode and can make data available to PLC
- Custom programmable with ConveyLogix software to act as a stand alone controller or can be integrated with PLCs
- Parameters and settings for multiple networks of controllers can be backed up, saved, and restored with EasyRoll
Please note that ConveyLinx-Ai2-48 and ConveyLinx-Ai3-48-FC have the exact same dimensions and form factor as their 24V versions. Drawings show below are for the 24V versions.
ConveyLinx-Ai2 3022-0000
Standard ConveyLinx-Ai module for Senergy-Ai Motor Units
Note that the DWG and STEP files are for the Conveylinx-Ai2 form factor and these same files are applicable to ConveyLinx-IO, MotionLinx-Ai2, and MotionLinx-IO modules. The same drawings can be used for ConveyLinx-Ai2-48
ConveyLinx-Ai3-24-FC 3023-0001
ConveyLinx-Ai3 with Flat Cable (ASi style) power connection for Senergy-Ai Motor Units. The same drawings can be used for ConveyLinx-Ai3-48-FC
ODVA - Declaration of Conformity
Title and Version: ODVA Declaration of Conformity
Updated: 2-Apr-2015 Format: PDF
Description: ODVA Declaration of Conformity for all ConveyLinx modules utilizing EthernetIP firmware 5.0 and above per file 11390.01.ProfiNet - Declaration of Conformity
Title and Version: PROFIBUS/PROFINET Declaration of Conformity
Updated: 13-Apr-2018 Format: PDF
Description: Declaration of Conformity for all ConveyLinx modules utilizing firmware 4.1.0 and above per Certificate Number Z11006.REACH Statement
Title: Industrial Software REACH Statement
Updated: 05-Mar-2020 Format: PDF
Description: REACH regulation EC 1907/2006) compliance for ConveyLinx, ConveyLinx-ECO, ConveyLinx-Ai, ConveyLinx-Ai2, ConveyLinx-IO, MotionLinx-Ai, MotionLinx-IO, ConveyLinx-DRC, ConveyLinx-DRC-Ai, E-QUBE, EZ-QUBE, E-QUBE-Ai, EZ-24, IQZonz.RoHS Declaration of Conformity
Title: Declaration of Conformity for RoHS 3
Updated: 04-Feb-2021 Format: PDF
Specification: Directive 2015/863/EU (RoHS 3)
Description: Declaration of Conformity for Directive 2015/863/EU (RoHS 3) for ConveyLinx-Ai2, ConveyLinx-IO, MotionLinx-Ai, MotionLinx-IO and EQube-Ai.UL Certificate of Compliance
Title: UL Certificate of Compliance
Updated: 04-Oct-2024 Format: PDF
Description: UL Certificate of Compliance for Pulseroller Controllers and Accessories as UL Recognized devices for US/CSA per UL Specification 61800-5-1.
EasyRoll +
ConveyLogix
(Current)_ConveyLogix_V2_10
Title: ConveyLogix Programmer
Version: V2.10 CURRENT VERSION
Updated: 20-July-2023 Description: Programmer for writing and loading custom programming into ConveyLinx-ERSC Family, ConveyLinx-Ai2 Family, ConveyLinx-IO, and ConveyNet I/P modules.
Includes support for ConveyLinx-Ai3-48 modules
Programs written in this version are Not backwards compatible with previous ConveyLogix versionsConveyLogix Programmers Guide
Publication Number: ERSC-1200
Title: ConveyLogix Programmer's Guide
Version: V2.2
Release: July 2016
Description: Complete usage and program instruction reference for ConveyLogix Programming software.ConveyLogix_V2-02-01
Title: ConveyLogix Programmer
Version: V2.02.01
Description: Programmer for writing and loading custom programming into ConveyLinx-ERSC Family and ConveyNet I/P modules.
Programs written in this version are Not backwards compatible with previous ConveyLogix versionsConveyLogix_V2-02
Title: ConveyLogix Programmer
Version: V2.02
Description: Programmer for writing and loading custom programming into ConveyLinx-ERSC Family and ConveyNet I/P modules.
Programs written in this version are Not backwards compatible with previous ConveyLogix versionsConveyLogix_V2-07
Title: ConveyLogix Programmer
Version: V2.07
Description: Programmer for writing and loading custom programming into ConveyLinx-ERSC Family, ConveyLinx-Ai2 Family, ConveyLinx-IO, and ConveyNet I/P modules.
Programs written in this version are Not backwards compatible with previous ConveyLogix versionsConveyLogix_V2-09
Title: ConveyLogix Programmer
Version: V2.09 CURRENT VERSION
Description: Programmer for writing and loading custom programming into ConveyLinx-ERSC Family, ConveyLinx-Ai2 Family, ConveyLinx-IO, and ConveyNet I/P modules.
Programs written in this version are Not backwards compatible with previous ConveyLogix versions
Rockwell Ethernet I/P
CC-Link IE Field Basic
Profinet IO GSDM
(CURRENT) GSDML_48V
Title: Conveylinx-Ai 48V Family GSDML File
Version: Ai 48V V2.33 Build 20230201
Description: GSDML file containing all Device Access Point (DAP) definitions for ConveyLinx-Ai 48V Family modules for import into your TIA Portal or STEP7 environment.GSDML_48V
Title: Conveylinx-Ai 48V Family GSDML File
Version: Ai 48V V2.33 Build 20220403
Description: GSDML file containing all Device Access Point (DAP) definitions for ConveyLinx-Ai 48V Family modules for import into your TIA Portal or STEP7 environment.
Siemens UDTs
(CURRENT) UDT TIA Portal_48V
Title: Conveylinx TIA Portal
Version: AI 48V V1.4
Description: User Data Type (UDT) file for ConveyLinx-Ai 48V Family for import into Siemens TIA Portal environment.UDT TIA Portal_48V
Title: Conveylinx TIA Portal
Version: AI 48V V1.2
Description: User Data Type (UDT) file for ConveyLinx-Ai 48V Family for import into Siemens TIA Portal environment.
(CURRENT) UDT Step 7
Title: Conveylinx Ai2 Step 7 Files
Version: V1.3
Description: This download is for ConveyLinx AI files to be imported to Siemens Step 7 PLC's for I/O connection.UDT Step 7
Title: Conveylinx Ai2 Step 7 Files
Version: V1.0
Description: This download is for ConveyLinx AI files to be imported to Siemens Step 7 PLC's for I/O connection.