Pulse Geared Drive
PGD & PGD-Ai 24 Volt

Improved efficiency in a small package.

The Pulse Geared Drive (PGD / PGD-Ai) can be used to replace pneumatic and AC drives in conveyor or automation applications.

Our Pulse Geared Drive (PGD / PGD-Ai) is designed to be easily implemented into automation systems such as transfers, lifts, pop up wheel diverters, turntables and many other motion control applications where precision servo-like performance is required.

Also because of the PGD / PGD-Ai's compact form, efficiency, and power; it can be used to replace existing pneumatics or AC motor/gearbox implementations. 

Another advantage of PGD / PGD-Ai products is that they utilize the same networked motor controllers as our Senergy Motor Drive Roller products.  This allows for seamless controls integration with the motor rollers on your conveyor system which also means less cost and easier maintenance and support.  With our fully integrated programmable control package, a PGD / PGD-Ai solution can easily accomplish near-servo performance at a fraction of the cost of a servo motor.

Because PGD / PGD-Ai units operate with the same controls and networks as our Motor Roller control systems, no separate or special control architecture has to be implemented: conveyors and ancillary automation can work together seamlessly.

Compactness is the key for PGD models to be applied in many different applications such as servo motor for pop up wheels, in transfers as belt drive or lift motor, and as a general purpose actuator. This mechanical convenience along with the advanced positioning control capabilities of ConveyLinx makes the PGD models a perfect solution.
  • Servomotor for conveyor applications
  • Replaces pneumatics
  • Versatile application
  • Same control like Senergy/Senergy-Ai
  • One control for all motion in conveyor
  • Space saving design
  • Brushless 24V DC motor
  • External motor controller
  • High overload capacity
  • High Acceleration Torque
  • Standard 4-Pin M8 connector with Ai option
  • Internal Data memory with Ai option
  • Double bearing output shaft

General Technical Data

  • Shaft Diameter: 16 mm
  • Keyway: 5 × 5 × 25
  • Motor Cable Length: 600 mm (24”), 1000 mm (39”)
  • Motor Controller Connection: 9 Pin JST, 4 Pin M8
  • Ambient Temperature: -10 ~ 40º C (14 ~ 104º F)
  • Ambient Humidity: 10 ~ 90 RH (No Condensation)
  • Input Voltage: 24 VDC
  • Nominal Power Output: 40W (50W in BOOST Mode)
  • Rated Current: 2.5A (3.5A in BOOST Mode)
  • Starting Current: 5A BOOST Mode / 8A BOOST-8 Mode
  • Maximum Motor RPM: 5800 ECO / 4200 BOOST & BOOST-8
  • Certifications: CE, UKCA, RoHS, IP54

PGD-Ai Washdown Model
IP66/69K Rated

  • Same motor & gearbox construction as standard PGD-Ai but in a stainless steel package
  • Nitrile seals as standard - option for Viton seals available
  • Same shaft and keyway design as standard PGD-Ai

Roller Drawings

PGD024-SE2-xxWAA
Pulse Geared Drive, Washdown IP66 rated, Senergy-Ai only, Standard 5x5x25 Keyway, DWG and PDF show both 2 & 3 Stage Gearbox dimensions. 

Images shown with optional Poly-V hub attachment

Roller Drawings

New Housing Design

PGD024-SE1-xxAAA
Pulse Geared Drive (PGD) with Senergy JST Motor Connector. Same drawing for 2 & 3 Stage Gearboxes

PGD024-SE2-xxAAA
Pulse Geared Drive (PGD) with Senergy-Ai 4-Pin M8 Motor Connector. Same drawing for 2 & 3 Stage Gearboxes

PGD-06-001
PulseRoller Micro-V Accessory Kit. Fits any PGD024-SEx-xxAAA with standard shaft

Legacy Housing Design

PGD024-SE1-xxAAA
Pulse Geared Drive (PGD) with Senergy JST Motor Connector. Same drawing for 2 & 3 Stage Gearboxes


PGD024-SE2-xxAAA
Pulse Geared Drive (PGD) with Senergy-Ai 4-Pin M8 Motor Connector. Same drawing for 2 & 3 Stage Gearboxes


Compatible Controls and Accessories

Senergy (Standard 9-Pin JST Motor Connector)
Senergy-Ai Technology (4-Pin M8 Motor Connector)
Accessories